5 Welding of Dissimilar Metals—Challenges and a Way Forward …
191
24. Bauné E, Bonnet C, Liu S (2001) Assessing metal transfer stability and spatter severity in flux
cored arc welding. Sci Technol Weld Join 6:139–148. https://doi.org/10.1179/136217101101
538677
25. Nee AYC (2015) Handbook of manufacturing engineering and technology. Handb Manuf Eng
Technol 1–3487. https://doi.org/10.1007/978-1-4471-4670-4
26. Sufizadeh AR, Mousavi SAAA (2016) Metallurgical and mechanical research on dissimilar
electron beam welding of AISI 316L and AISI 4340. Adv Mater Sci Eng. https://doi.org/10.
1155/2016/2509734
27. Metzger G, Lison R (1976) Electron beam welding of dissimilar metals. Weld J (Miami, Fla)
55
28. Sun Z, Karppi R (1996) The application of electron beam welding for the joining of dissimilar
metals: an overview. J Mater Process Technol 59:257–267. https://doi.org/10.1016/0924-013
6(95)02150-7
29. Vural M (2014) Welding processes and technologies. Elsevier
30. Taban E, Gould JE, Lippold JC (2010) Dissimilar friction welding of 6061–T6 aluminum and
AISI 1018 steel: properties and microstructural characterization. Mater Des 31:2305–2311.
https://doi.org/10.1016/j.matdes.2009.12.010
31. Mehta KP (2019) A review on friction-based joining of dissimilar aluminum-steel joints. J
Mater Res 34:78–96. https://doi.org/10.1557/jmr.2018.332
32. Rn S, Surendran S (2012) Friction welding to join dissimilar metals. Int J Emerg Technol Adv
Eng 2:200–210
33. Mahi F, Dilthey U (2016) Joining of metals. Ref Modul Mater Sci Mater Eng 1–6. https://doi.
org/10.1016/b978-0-12-803581-8.03785-1
34. Kovacs-Coskun T, Volgyi B, Sikari-Nagl I (2015) Investigation of aluminum-steel joint formed
by explosion welding. J Phys Conf Ser 602. https://doi.org/10.1088/1742-6596/602/1/012026
35. Watanabe T, Sakuyama H, Yanagisawa A (2009) Journal of materials processing technology
ultrasonic welding between mild steel sheet and Al–Mg alloy sheet 209:5475–5480. https://
doi.org/10.1016/j.jmatprotec.2009.05.006
36. Mishra D, Roy RB, Dutta S et al (2018) A review on sensor based monitoring and control
of friction stir welding process and a roadmap to Industry 4.0. J Manuf Process 36:373–397.
https://doi.org/10.1016/j.jmapro.2018.10.016
37. Thomas W, Nicholas E (1997) Friction stir welding for the transportation industries. Mater
Des 18:269–273. https://doi.org/10.1016/S0261-3069(97)00062-9
38. DebRoy T, Bhadeshia HKDH (2010) Friction stir welding of dissimilar alloys—a perspective.
Sci Technol Weld Join 15:266–270. https://doi.org/10.1179/174329310X12726496072400
39. Zens A, Zaeh MF, Marstatt R, Haider F (2019) Friction stir welding of dissimilar metal joints.
Materwiss Werksttech 50:949–957. https://doi.org/10.1002/mawe.201900023
40. Mahto RP, Kumar R, Pal SK (2020) Characterizations of weld defects, intermetallic compounds
and mechanical properties of friction stir lap welded dissimilar alloys. Mater Charact
160:110115. https://doi.org/10.1016/j.matchar.2019.110115
41. Naoi D, Kajihara M (2007) Growth behavior of Fe2Al5 during reactive diffusion between Fe
and Al at solid-state temperatures. Mater Sci Eng A 459:375–382. https://doi.org/10.1016/j.
msea.2007.01.099
42. Xu L, Robson JD, Wang L, Prangnell PB (2018) The influence of grain structure on intermetallic
compound layer growth rates in Fe-Al dissimilar welds. Metall Mater Trans A Phys Metall
Mater Sci 49:515–526. https://doi.org/10.1007/s11661-017-4352-y
43. Kusuda Y (2013) Honda develops robotized FSW technology to weld steel and aluminum and
applied it to a mass-production vehicle. Ind Robot Int J 40:208–212
44. Chen YC, Nakata K (2009a) Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel. Mater Des 30:3913–3919. https://
doi.org/10.1016/j.matdes.2009.03.007
45. Chen YC, Nakata K (2009b) Friction stir lap welding of magnesium alloy and zinc-coated
steel. Mater Trans 50:2598–2603. https://doi.org/10.2320/matertrans.M2009022
191
24. Bauné E, Bonnet C, Liu S (2001) Assessing metal transfer stability and spatter severity in flux
cored arc welding. Sci Technol Weld Join 6:139–148. https://doi.org/10.1179/136217101101
538677
25. Nee AYC (2015) Handbook of manufacturing engineering and technology. Handb Manuf Eng
Technol 1–3487. https://doi.org/10.1007/978-1-4471-4670-4
26. Sufizadeh AR, Mousavi SAAA (2016) Metallurgical and mechanical research on dissimilar
electron beam welding of AISI 316L and AISI 4340. Adv Mater Sci Eng. https://doi.org/10.
1155/2016/2509734
27. Metzger G, Lison R (1976) Electron beam welding of dissimilar metals. Weld J (Miami, Fla)
55
28. Sun Z, Karppi R (1996) The application of electron beam welding for the joining of dissimilar
metals: an overview. J Mater Process Technol 59:257–267. https://doi.org/10.1016/0924-013
6(95)02150-7
29. Vural M (2014) Welding processes and technologies. Elsevier
30. Taban E, Gould JE, Lippold JC (2010) Dissimilar friction welding of 6061–T6 aluminum and
AISI 1018 steel: properties and microstructural characterization. Mater Des 31:2305–2311.
https://doi.org/10.1016/j.matdes.2009.12.010
31. Mehta KP (2019) A review on friction-based joining of dissimilar aluminum-steel joints. J
Mater Res 34:78–96. https://doi.org/10.1557/jmr.2018.332
32. Rn S, Surendran S (2012) Friction welding to join dissimilar metals. Int J Emerg Technol Adv
Eng 2:200–210
33. Mahi F, Dilthey U (2016) Joining of metals. Ref Modul Mater Sci Mater Eng 1–6. https://doi.
org/10.1016/b978-0-12-803581-8.03785-1
34. Kovacs-Coskun T, Volgyi B, Sikari-Nagl I (2015) Investigation of aluminum-steel joint formed
by explosion welding. J Phys Conf Ser 602. https://doi.org/10.1088/1742-6596/602/1/012026
35. Watanabe T, Sakuyama H, Yanagisawa A (2009) Journal of materials processing technology
ultrasonic welding between mild steel sheet and Al–Mg alloy sheet 209:5475–5480. https://
doi.org/10.1016/j.jmatprotec.2009.05.006
36. Mishra D, Roy RB, Dutta S et al (2018) A review on sensor based monitoring and control
of friction stir welding process and a roadmap to Industry 4.0. J Manuf Process 36:373–397.
https://doi.org/10.1016/j.jmapro.2018.10.016
37. Thomas W, Nicholas E (1997) Friction stir welding for the transportation industries. Mater
Des 18:269–273. https://doi.org/10.1016/S0261-3069(97)00062-9
38. DebRoy T, Bhadeshia HKDH (2010) Friction stir welding of dissimilar alloys—a perspective.
Sci Technol Weld Join 15:266–270. https://doi.org/10.1179/174329310X12726496072400
39. Zens A, Zaeh MF, Marstatt R, Haider F (2019) Friction stir welding of dissimilar metal joints.
Materwiss Werksttech 50:949–957. https://doi.org/10.1002/mawe.201900023
40. Mahto RP, Kumar R, Pal SK (2020) Characterizations of weld defects, intermetallic compounds
and mechanical properties of friction stir lap welded dissimilar alloys. Mater Charact
160:110115. https://doi.org/10.1016/j.matchar.2019.110115
41. Naoi D, Kajihara M (2007) Growth behavior of Fe2Al5 during reactive diffusion between Fe
and Al at solid-state temperatures. Mater Sci Eng A 459:375–382. https://doi.org/10.1016/j.
msea.2007.01.099
42. Xu L, Robson JD, Wang L, Prangnell PB (2018) The influence of grain structure on intermetallic
compound layer growth rates in Fe-Al dissimilar welds. Metall Mater Trans A Phys Metall
Mater Sci 49:515–526. https://doi.org/10.1007/s11661-017-4352-y
43. Kusuda Y (2013) Honda develops robotized FSW technology to weld steel and aluminum and
applied it to a mass-production vehicle. Ind Robot Int J 40:208–212
44. Chen YC, Nakata K (2009a) Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel. Mater Des 30:3913–3919. https://
doi.org/10.1016/j.matdes.2009.03.007
45. Chen YC, Nakata K (2009b) Friction stir lap welding of magnesium alloy and zinc-coated
steel. Mater Trans 50:2598–2603. https://doi.org/10.2320/matertrans.M2009022