2.6 Soft Lithography
and Microfabrication
1. Silicon wafer mold (Fig. 1b).
2. Precision wafer handling tweezers.
3. Fast-drying glue.
4. Compressed air blow gun.
5. Plastic goblet 20 cl.
6. Disposable L-shaped spreader.
7. Polydimethylsiloxane (PDMS), heat-curable silicone elastomer
(Sylgard 184, Dow Corning).
8. Square petri dish, 120 Â 120 Â 17 mm.
9. Vacuum chamber.
10. Baking oven.
Fig. 1 Manufacturing and assembly of a microfluidic Hexa-device suitable for multistrain time-lapse microscopy. (a) Design of a low-resolution plastic mask. From the outside—the cross-shaped cut marks of the mask;
the circular outline of the silicon wafer; the alignment marks and three microfluidic Hexa-devices, each one
containing two serpentine microstructures with inlet and an outlet ports, surrounded by the outline of a glass
coverslip (24 Â 50 mm). (b) Detail of the silicon wafer mold, comprising one microfluidic Hexa-device. (c)
Perspective illustration of the microfluidic Hexa-device assembly. Green and magenta rod-shaped bacilli are
spread on the surface of two semipermeable membranes, superimposed on each microfluidic serpentine, in
correspondence of the six widest zones, and kept on a 2D position by a glass coverslip. The coverslip lays on
an aluminum frame, whose opening allows the 100Â-phase objective to move along the coverslip. On the
upper side of the Hexa-device, a transparent acrylic layer combines with the lower aluminum frame, by means
of 8 acrylic screws, holding the entire microfluidic system tightly assembled for long-term time-lapse
microscopy. (d) Picture of the Hexa-device assembly with the inlet and outlet tubing connections, mounted
on the motorized stage of an inverted epifluorescence microscope. Scale bars (10 mm)
Microfluidic Microscopy of Mycobacteria
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