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A. Shah
Fig. 6.22 Schematic illustration of the deposition of microcrystalline silicon by PE-CVD, from
a mixture of Silane (SiH 4 ) and Hydrogen (H 2 ), in function of the hydrogen dilution ratio H dil
= [H 2 ]/[SiH 4 ], where [H 2 ] stands for the hydrogen gas flow and [SiH 4 ] for the silane gas flow.
Reproduced from [1], with the kind permission of the EPFL Press
6.3 Microcrystalline Silicon
6.3.1 Deposition of Microcrystalline Silicon Layers
If one increases the hydrogen (H 2 ) gas flow in the PE-CVD deposition system shown
in Fig. 6.1, one obtains—instead of amorphous silicon, so-called “microcrystalline
silicon (µc-Si:H)”—i.e. a material containing tiny crystallites (silicon nanocrystals with a diameter of 10–20 nm) embedded into an amorphous silicon matrix.
Microcrystalline silicon is, thus, always a mixture of a crystalline phase and of an
amorphous phase. The “crystalline volume fraction X C ” is the parameter used for
characterizing the “degree of crystallinity” of µc-Si:H layers: X C = 0 means the
layer is completely amorphous; X C = 1 means the layer is completely crystalline.
Figure 6.22 illustrates how, with increasing hydrogen gas flow, the crystalline volume fraction X C of the layers also increases. Figure 6.22 also indicates that µc-Si:H
layers possess a highly complex microstructure: voids are inevitably formed; the
crystallites tend to group themselves into columns.
6.3.2 Microcrystalline Silicon Solar Cells
For a recapitulation on this type of solar cells, see also [12].
Microcrystalline silicon solar cells can only be obtained for X C values between 0.4
and 0.6. Lower X C values lead to amorphous cells; higher X C values lead to unstable
microcrystalline cells. In fact, a certain amount of amorphous filling material is
needed, in order to passivate the crystallites and to “cement” them together, to form
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